Mistakeproofing Framework and Applications in Civil Engineering Operations and Products
Publication: Construction Research Congress 2022
ABSTRACT
This paper presents a theoretical framework and examples of a practice called “mistakeproofing” or “poka yoke” (in Japanese). Mistakeproofing is a concept integral to lean production, and it is also related to Prevention through Design (PtD) and resilience engineering. Mistakeproofing means to either reduce the likelihood of a mistake occurring in an operation or product, or to alleviate the impact an occurrence may have. This is achieved by judiciously altering the operation or product design. While it may be impossible to eliminate all occurrences of mistakes, any occurrence should be prevented from turning into a defect. Examples from civil engineering design and construction are illustrated, described by the concern addressed and the countermeasure offered, and characterized according to the six principles of mistakeproofing. Although these examples may look familiar to readers, a new perspective is offered by viewing them through the lens of mistakeproofing. The contribution of this paper is presenting the concept of mistakeproofing with its theoretical framework, and illustrating the use of that framework with civil engineering examples. The goal is to increase reader awareness and inspire purposeful, systematic implementation of mistakeproofing practices as they lead to improved operation and product quality and safety performance.
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Published online: Mar 7, 2022
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